51爆料

Capstone Redefined: Students Launch Design Team with Industry Support and Faculty Mentorship

What began as a senior capstone project for aerospace engineering students at 51爆料 has grown into a full-fledged student organization preparing to take flight in a national competition.

What began as a senior capstone project for aerospace engineering students at 51爆料 has grown into a full-fledged student organization preparing to take flight in a national competition.

The student project, now known as 鈥淭im and Ted鈥檚 Excellent Adventure,鈥 or TED, was originally developed for the Design, Build, Fly competition hosted by the American Institute of Aeronautics and Astronautics (AIAA). Despite learning their team proposal had not been accepted into the 2024 competition, students in the College of Aeronautics and Engineering refused to ground their ambitions.

Several students meeting around a work table in the Design Lab
The Design, Build, Fly team hold a meeting in the Design Lab.

鈥淎fter finding out that our proposal was not accepted by AIAA, our entire team was understandably disheartened,鈥 said Haley Dees, a senior in aerospace engineering and project manager. 鈥淗owever, we took this as a challenge and as an opportunity to persevere and succeed even without a competition to attend. We wanted to make sure that the project outlives us.鈥

With support from college faculty, sponsors and their peers, the team built four aircraft prototypes鈥攅ach iteration flying further, faster and with greater efficiency than the last. TED鈥檚 final version was showcased at a year-end technical presentation attended by families, faculty and industry partners.

A person wearing a winter coat with their back turned flies a remote controlled aircraft, which appears in the distance above a stand of trees.
Design, Build, Fly member Josh Shutic pilots TED-1 during its test flight.

鈥淔or me, it was TIM and TED's Excellent Adventure that really makes me the proudest,鈥 Dees said. 鈥淭hat event marked the culmination of a year's worth of work, as well as four years' worth of dedication and friendship throughout our degree.鈥

Aerospace engineering major Cooper Flora served as the team鈥檚 aerostructures lead and also documented their work through videography. He said the turning point came during their first test flight.

鈥淒uring the first test flight, I realized this was more than theory,鈥 Flora said. 鈥淚t was reality, and we were just breaking through.鈥

The project provided hands-on engineering experience far beyond the classroom, reinforcing skills in teamwork, leadership and problem-solving.

鈥淵ou don鈥檛 become a team by assigning each other tasks,鈥 Flora said. 鈥淵ou become a team when you all have this morale of 鈥榳e are in this together鈥 and 鈥榳e need to get this thing done because that鈥檚 what we said we鈥檇 do.鈥欌

Students credited faculty mentor Benjamin Kwasa, Ph.D., an assistant professor in the College of Aeronautics and Engineering, with challenging them to be thoughtful and intentional about their designs.

鈥淒r. Kwasa would always challenge me to have a firm reason as to why I am making this鈥攅ven small鈥攄esign choice,鈥 Flora said. Through this experience, he learned not only how to design complicated parts, but also how to analyze them and predict points of failure.

The team also benefited from generous support by sponsors, who provided funding, materials and professional guidance. Dees said the project would not have been possible without their contributions.

鈥淥ur sponsors were the best,鈥 she said. 鈥淧rojects like ours are incredibly complex, and truly not possible without the support of awesome sponsors such as ours.鈥

The sponsors included:

  • 51爆料 College of Aeronautics and Engineering
  • Ohio Space Grant Consortium
  • DuPont Vespel
  • High Temperature Systems
  • The Technology House
  • Humtown Pattern Company
  • Cleveland Wire Cloth and Manufacturing

In total, seven capstone seniors and about 15 underclassmen contributed to the TED project under the guidance of Kwasa and Xuanhong An, Ph.D., an assistant professor in the college鈥攄emonstrating the college鈥檚 focus on innovative learning experiences and meaningful industry engagement.

Design, Build, Fly team capstone seniors stand with their sponsors behind a prototype model aircraft
Design, Build, Fly team capstone seniors with TED-4 and sponsors High Temp Systems and Technology House.

For Flora, the experience helped solidify his future plans. 鈥淭his project has further shown me that I can explore both my technical and creative sides within engineering,鈥 he said.

Dees, who coordinated with sponsors and external partners, is now pursuing a career in science communication and public engagement.

鈥淭o borrow the words of many friends and mentors,鈥 she said, 鈥渇ail fast, pivot and re-attack. Make mistakes quickly and learn from them even faster.鈥

POSTED: Tuesday, May 20, 2025 09:26 AM
Updated: Tuesday, May 20, 2025 02:32 PM
WRITTEN BY:
Liz Porter